Assemblies

OPTIMIZATION PROCESS

The driving factor behind outsourcing metal stamping for components is, of course, cost savings. Typically, outsourcing this process is significantly cheaper than internal manufacturing, thanks to our assembly. These savings are achieved by reducing labor costs, indirect maintenance costs, disruptions, and redundant costs. Purchasing all these individual parts requires several hours for the purchasing department or material handling, and once all the parts arrive (which may not arrive simultaneously), you must have a place to store them. Once the parts are stored, staff must ensure that all the correct parts arrive at the production line at the right time.
Another reason manufacturers should outsource metal stamping processes is expertise and time. OEMs or Tier 1 manufacturers may not have enough trained workers to manufacture every component of their finished products. Hiring workers skilled in stamping, machining, and assembly is challenging. Ensuring there is enough work to keep them busy long-term is another challenge.

Our advantage

We produce industrial metal stamping assembly of custom metal stamped parts. As one of the world’s leading suppliers of stamped metal components, our assembly services can help improve your organization on many levels.
Improve product quality
Reduce costs
More effective inventory management
Lower consumable usage
Boost efficiency and productivity
Decrease lost time

Custom Assembly Capabilities

Multiple stage tooling to eliminate secondary

Plastic injection & insert molding

In-line contact staking insertion

Welding

Just-in-time delivery

In-die tapped and threaded holes with or without screw/fasteners insertions

In-line part-to-part assembly to reduce component costs

Our Assembly Process

We can meet your needs for assembling stamped metal parts, whether it's for cost-effectiveness or simplifying the assembly process. As a reliable manufacturing partner, we offer skilled labor, mature design, and stamping and assembly of products that meet your final specifications. At any stage of the metal stamping manufacturing process, we will meet your application requirements and maintain critical dimension specifications. For large-scale production of high-quality stamped components, we select appropriate technologies to achieve optimal results.

METAL STAMPING DESIGN FEATURES

Stamping design features include:
Bi-Metal
Coated
Compliant Pin (eye of the needle)
Countersunk Holes
Embossed
Enameled
Eyelets
Formed
Heat-Treated
IDC Slots
Injection Molded
Insert Molded
Multiple Stamping
Powder Coated
Precious Metal Plated
Threaded
Tuning Forks
Welded

POST-STAMPING OPERATIONS

In addition to our manufacturing capabilities, we provide a range of post-production processes to ensure the completion of finished parts before packaging and delivery. These operations include
Heat Treatment
Deburring
Washing/Degreasing
Post-Plating (pre-plating option also available)
Surface Coating
Oxidization
Passivating
Dacromet
Geomet
Brush & polishing
Post-Hardware Installation (in-die hardware assembly can also be performed)

MATERIALS

Copper
Brass
Phosphor Bronze
Beryllium Copper
Steel
Stainless Steel
Carbon Steel
Aluminum
Galvanized Steel
Titanium
Platinum

PLATING MATERIAL FINISHES

We provide various pre- and post-plating options for metal stamping assemblies to allow for corrosion protection, electrical conduction, decorative use, wear resistance, coloring, bonding, and lubricity. You can choose between overall plating, select plating, or spot plating application. Plating material finishes include:
Copper
Nickel
Tin-Lead
Tin
Palladium
Palladium-Nickel
Silver
Gold
Zinc

STAMPING ASSEMBLY HARDWARE AND PART INSTALLATIONS

For assembled applications, parts may require joining of metal hardware, plastic parts or metal inserts. Examples of assembly hardware and part installations are:

Plastic Pieces
Metal Inserts
Fasteners
Screw Machine Parts
Bushings
Nuts
Studs

The Process For Packing

Carton
Wooden case
Wooden pallet
Plastic pallet
Wire basket
Woven bag