Tool & Die Design and Development Services

CONSULTING

As your strategic partner, our large design and engineering department will provide customers with comprehensive technical knowledge and development expertise, from initial process planning through prototyping to finished product production. Our experienced and skilled team can turn ideas into 2D and 3D production drawings to realize your product dreams. We specialize in the detailed design and manufacturing of custom high-speed progressive die and stretch drawing die, and provide complete design services from concept to production. Advanced technology and materials are used to ensure that the tools are produced in full compliance with your standards and tolerances.

PROJECT MANAGEMENT

Our project managers serve as the central organizers for each client project. The team maintains close communication with clients and all relevant departments throughout every step: from project initiation and detailed planning phases to actual implementation, parallel monitoring, and optimization of specific product tools and systems, and ultimately concluding the project followed by series launches. Overall, this ensures smooth process operations. APQP (Advanced Product Quality Planning) technology is utilized for tool/process development and control plan generation. Process FMEA (Failure Mode and Effects Analysis) is developed using customer requirements, process, and product experience/knowledge. The required gauges and measurement techniques are also developed at this time.

Design and Development

Our experts are dedicated to designing customer products and components in a manufacturing-friendly manner and are responsible for designing the necessary tools during the manufacturing process. This enables our designers to develop customer-centric, efficient solutions for complex challenges. Tool & Die design involves constructing specialized tools required for flawlessly manufacturing thousands of products every day. Molds are specialized manufacturing tools used for cutting, carving, or shaping materials, typically applied in the manufacturing industry with the assistance of presses. As skilled manufacturers of various tools and equipment used in workshop environments, including fixtures, molds, gauges, machine tools, cutting tools & Dies , and other related instruments, we ensure precise adherence to mold design principles to guarantee perfect product development. Prior to the start of the production process, it is essential to prepare progressive models that meet exact geometric specifications. Through careful planning and design, the risk of producing defective products can be eliminated, thereby increasing the success rate of the entire product batch.

PROCESS DEVELOPMENT & PROCESS TECHNOLOGY

Top Metal Stamping specializes in the development and refinement of tool and die production technology since its inception. They offer in-house handling of all processes, from tailored design to production, particularly focusing on thin metal-sheet press volume production. With accumulated expertise, we meet customer demands for high-quality exterior and interior equipment across various industries. Their prowess lies in processing deep-drawn metal-sheet products and plastic metal insert mold products, known for their complexity. Early-stage utilization of FEM simulation tools aids in tool and product design, while meticulous verification of production concepts ensures project success. our process technology division oversees equipment construction, parameter definition, and process validation, ensuring optimal outcomes.

ADVANCED QUALITY ASSURANCE

We focus on ensuring high quality and consistent products, and in the mass production process we define standards for basic dimensional and functional testing. According to customer requirements, we develop pre-quality plans for prototypes, pre-series and series, and create FMEA and test plans in the CAQ system. Sampling can be done via PPAP, PPF or electronic data interchange. We directly monitor and automate most of the production steps. The pursuit of excellent quality is our driving force, and consistently providing high quality products is our goal. Therefore, in mass production, statistical processes are relied upon to control product and process characteristics. Preventive maintenance and repair measures complement the continuous improvement process to ensure tool and system stability. Quality is guaranteed through the use of a wide range of high-precision measurement equipment, quality testing of supplied parts developed in-house, and state-of-the-art camera technology integrated into every project phase.