Metal Stamped Parts for Automotive Applications

Common EV Applications

Stamped metal parts are an essential component of numerous high-performance appliances. Metal stamping delivers precision, polish, and longevity to parts used in appliances such as:
Stoves
Ovens
Washers
Dryers
Dishwashers
Garbage disposals
Refrigerators
Grills
Automatic garage doors
Security systems
Thermostats
Water heaters
HVAC units
Irrigation systems
Pool filtration systems and pumps
While the components metal stamping provides for appliance applications are incredibly diverse, they all require exceptional uniformity and durability. Appliance-related applications for metal stamping necessitate corrosion, rust, and warp resistance as well as strength at high temperatures. Additionally, many of the metal components used in appliance manufacturing are specialized and highly complex, requiring the experience of a knowledgeable manufacturer. Some of the most common stamped metal components for appliance applications include:

• Antennas
• Brackets
• Bushings
• Clamps
• Clips
• Heat sinks
• Housings and enclosures
• Shields
• Springs
• Washers

Custom Stamped Metal Components

Our decades of experience enable us to collaborate on projects across any industry. Additionally, we offer an extensive range of RoHS-compliant plating resources, including zinc, nickel, and tin, along with other surface treatment options such as immersion coating and black oxide. Some examples of custom stamped metal parts include:

Electrical Connectors and Terminals

At Top Metal Stamping Manufacturing, we understand the importance of durable connectors for automotive applications. Our connectors feature a two-piece socket and tab design, crafted from resilient materials to ensure easy attachment and detachment of the female and male components. This design is vital for withstanding the harsh conditions vehicles face on the road, including weather, chemicals, and other elements. Leveraging progressive die and multi-slide metal stamping processes, we produce terminals and connectors from brass, copper, steel, and other high-quality materials, ensuring reliability and longevity in automotive environments.

Automotive Hangers & Brackets

We utilize our metal stamping processes to create a variety of metal brackets essential for automotive applications. These brackets serve to secure various components such as door panels, fender assemblies, instrument panels, and airbags in place. Crafted from durable materials including steel and high-strength, oxidation-resistant alloys, our brackets ensure reliable and long-lasting performance in demanding automotive environments. Whether it's fastening door panels or securing airbags, our precision manufacturing processes guarantee the highest quality and functionality for automotive bracketry.

Steering Wheel Positioning Sensor

our engineering team excels at transforming diverse raw materials into terminals tailored for automotive steering wheel sensors. Through our precision custom stamping services, we're equipped to handle large-scale production, providing design, manufacturing, and packaging services to meet your volume requirements. Furthermore, we offer bright tin plating for steering wheel positioning terminals, enhancing corrosion resistance. Leveraging our reel-to-reel plating process ensures consistent coating deposition, leading to cost savings while maintaining quality standards.

Fuel Injection Steel Shield for Engines

we leverage metal stamping to craft fuel injection steel shields tailored to your precise specifications. Utilizing advanced DCC programmable CMMs, we ensure precision manufacturing, allowing for high-volume production of parts from quality cold rolled steel materials while adhering to tight tolerances. Additionally, we offer zinc phosphate coating to enhance paint-bonding properties, ensuring durability and longevity for your engine components.

Bus-Bars

The components we produce play a critical role in numerous automotive applications, particularly in power distribution systems. At Top Metal Stamping Manufacturing, we specialize in fabricating copper bus bars using the most cost-effective and material-efficient methods available. Tailoring our approach to your requirements, we offer pre- or post-plating options to enhance corrosion resistance, ensuring the reliability and longevity of your components in automotive environments.

Battery Terminals & Heavy Gauge Cable Lug Terminals

Battery and heavy gauge cable lug terminals are indispensable for power distribution systems and various automotive applications. At Top Metal Stamping Manufacturing, we excel in producing these critical components using copper and copper alloys. Our parts undergo extensive corrosion testing, and we offer tin or nickel plating options to ensure durability. With our expertise, we manufacture cable sockets for a wide range of OEMs across all our facilities. We specialize in providing Design For Manufacturability (DFM) support, helping customers optimize designs and reduce costs from the outset. Our commitment to efficiency means we strive to minimize scrap production while delivering high-quality components.