Custom Round and Flat Wire Forming
Features:
| Material | Stainless Steel (304, 316, 202, 201, 430), Aluminum (6061, 6062, 5052), Brass, Copper, Cold Rolled Steel, Hot Rolled Steel |
| Size Range | Min: 3.0 x 3.0 mm, Max: 1000 x 2000 mm |
| Dimensions | As per client’s requirements |
| Thickness | 0.4 – 20.0 mm |
| Machining | Stamping machine for 6.3 Tons to 160 Tons |
| Support Software | Pro-E, UGS, SolidWorks, AutoCAD |
| Quality Control | Chemical Analysis, Mechanical Properties, Impact Testing, Pressure Testing, 3-D Co-ordinate CMC, Metallography, Magnetic Particle Flaw Inspection, etc. |
| MOQ | 1000 pcs |
| Package | Carton and Pallet, each part individually packaged |
| Port | Xiamen |
Quality Assurance Process:
- Incoming Quality Control (IQC):
Thorough inspection of raw materials upon arrival at our factory to ensure compliance with quality standards.
- Pre-Production Inspection:
Detailed examination of product details before initiating the production line to identify any potential issues.
- In-Process Quality Control (IPQC):
Continuous monitoring and full inspection during mass production to maintain consistent quality standards.
- Final Quality Control (FQC):
Comprehensive inspection of finished goods to verify adherence to specifications and quality benchmarks.
- Outgoing Quality Control (OQC):
Final check of products before shipment to confirm that they meet our stringent quality criteria.
Common Surface Treatments for Round and Flat Wire Forming:
Powder Coating
A durable coating process where powder is electrostatically applied to the wire and then cured under heat, resulting in a smooth, protective finish that resists corrosion and wear.
Galvanizing
The process of applying a protective zinc coating to the wire to prevent rust and corrosion, commonly used for outdoor and industrial applications.
Anodizing
An electrochemical treatment primarily used for aluminum wires, enhancing corrosion resistance and allowing for the addition of vibrant, long-lasting colors.
Electroplating
A method of coating the wire with a thin layer of metal, such as nickel or chrome, to improve surface hardness, appearance, and resistance to corrosion.
Polishing
A mechanical process to smooth and shine the wire surface, improving its aesthetic appeal and making it easier to clean.
Passivation
A chemical treatment for stainless steel wires that removes surface contaminants and enhances the natural corrosion resistance of the metal.
Our Team:
Our dedicated team of experienced engineers specializes in designing custom parts tailored to your exact specifications. Additionally, we maintain an extensive inventory of standard molds, ready-made to expedite the production process and reduce costs.
We proudly offer OEM services, including production and mold design, to accommodate your unique requirements. Prior to mass production, we provide samples for your approval, ensuring that every detail meets your satisfaction. Trust us to deliver excellence from concept to completion.
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