Progressive Stamping Sheet Metal Bracket

Overview:

Brackets, or hangers, are essential components across a wide range of industries, from construction and automotive to electronics and appliances. These components are designed to provide structural support, secure parts, absorb stress, and tie elements together, ensuring the overall integrity of the system.

We specialize in the production of high-quality stamped metal brackets using progressive stamping. This advanced manufacturing process allows us to produce precise, high-volume components with efficiency and consistency. As a leading supplier of metal parts and assemblies, we offer OEM services, providing customized solutions that are tailored to your exact specifications, ensuring optimal performance and reliability for your application.

Details:

Surface Treatment Options:

1. Zinc Plating

A thin layer of zinc is applied to protect metal from corrosion. It’s widely used for outdoor and industrial applications, providing good rust resistance.

2. Hot-Dip Galvanizing

Steel or iron is submerged in molten zinc to create a thicker, more durable coating. Ideal for parts exposed to harsh outdoor or marine environments, offering superior corrosion resistance.

3. Powder Coating

A dry powder is electrostatically applied and cured to form a durable, high-quality finish. This treatment offers excellent resistance to scratches, fading, and corrosion, and is commonly used for consumer goods and automotive parts.

4. E-Coating (Electrophoretic Deposition)

An electric current is used to deposit a uniform, durable coating. It provides excellent corrosion resistance and is widely used in automotive and appliance industries.

Quality Control Process:

The quality control process for progressive stamping sheet metal brackets involves several key steps to ensure precision and consistency throughout production. First, a detailed feasibility review is conducted to confirm the manufacturability of the bracket design, ensuring it meets the required specifications. During production, the use of progressive stamping presses, such as high-speed CNC stamping machines and servo-driven presses, allows for precise and efficient metal forming. As the metal strip passes through the progressive die, in-line inspection systems, including laser measurement tools and automated vision systems, are employed to monitor part features and dimensional accuracy at each station. Following this, first-article inspections are performed to verify that the initial parts meet the quality standards before mass production begins. After production, post-production testing such as dimensional verification using CMM (Coordinate Measuring Machines) and material hardness testing ensures that the brackets maintain the required tolerances and mechanical properties. This comprehensive quality control process guarantees the consistent performance and reliability of the stamped sheet metal brackets across all applications.

Our Certifications

To ensure the highest quality standards for our customers, our company has adhered to the ISO 9001 framework for production and quality control since obtaining ISO 9001 certification a decade ago. This commitment to excellence drives our continuous improvement efforts.

Additionally, to further validate the quality and reliability of our products, we have earned IATF 16949 certification and successfully passed SGS testing, demonstrating our adherence to industry-leading standards and reinforcing our dedication to providing superior products.