Metal Connector & Terminal Supplier for Consumer Electrical

Overview:

Metal connectors &terminals play a vital role in electrically powered applications, from wind turbines and solar generators to vehicles and industrial systems. They securely hold wires and cables, ensuring efficient transmission of electrical signals and energy. Manufactured using precision stamping, progressive die stamping, and CNC machining, these components are crafted from high-quality materials like copper, brass, stainless steel, and aluminum for durability and conductivity. We specialize in producing custom connectors and terminals tailored to your specifications. Contact us today to optimize your electrical systems with reliable, high-performance solutions!

Characteristics:

Production Process of Metal Connector & Terminal:

1. Material Selection and Inspection

– Choose high-quality metals like copper, brass, or stainless steel, ensuring they meet strict quality standards.

2. Tooling and Stamping

– Use precision progressive dies and high-speed stamping machines to shape connectors and terminals with accuracy.

3. Surface Finishing

– Apply finishes such as tin, nickel, gold, or silver plating to enhance conductivity and corrosion resistance.

4. Post-Processing

– Perform deburring, threading, or CNC machining for additional refinement as needed.

5. Quality Control

– Conduct thorough inspections using advanced equipment to ensure all products meet design and performance specifications.

6. Packaging and Delivery

– Package products securely for safe transportation and deliver them per customer requirements.

Quality Control:

Our quality assurance process for metal connectors and terminals is guided by the ISO 9001:2015 quality management system and supported by advanced testing equipment. We rigorously monitor quality throughout production, beginning with detailed inspections of incoming materials. During production, strict processing controls are implemented to ensure precision, and 100% inspections are conducted before shipment. Key tests include a 72-hour salt spray test for corrosion resistance, dimensional accuracy checks using high-precision equipment for tolerances as small as 0.1 μm, hardness testing with specialized machines to measure material and plating hardness, and tensile strength testing to verify the pull force of male and female terminals meets industry standards. This comprehensive approach guarantees reliable and high-quality products.

Factory Show:

We operate a comprehensive range of plants and equipment to ensure the highest quality production. Our facilities are equipped with 25 punch presses ranging from 25 tons to 300 tons, precision wire EDM machines, grinding equipment, welding and polishing tools, and ultrasonic cleaning systems.

In addition to our manufacturing capabilities, we offer a variety of metal plating processes to enhance the durability, appearance, and functionality of our metal stamping products. These include electroplating, zinc plating, nickel plating, chrome plating, and anodizing. Our state-of-the-art plating facilities ensure consistent finishes, corrosion resistance, and compliance with industry standards.

This combination of professional and automated production lines, advanced mechanical equipment, rigorous quality control measures, and high-quality plating processes ensures we deliver metal stamping products of the highest standard.