Metal Stamped Metal Fastener Supplier

Description:

Metal fasteners are precision-crafted components essential in industries like automotive, electronics, and aerospace. These fasteners are produced through advanced metal stamping techniques, including cutting, shaping, and bending, ensuring precise dimensions and exceptional quality. Constructed from premium materials such as stainless steel, carbon steel, aluminum, brass, and copper alloys, they deliver superior durability, strength, and resistance to wear and corrosion. Our facility specializes in OEM services, offering customized fasteners in various sizes, designs, and surface finishes to meet unique customer needs. Choose us for top-tier, custom-engineered solutions that optimize the performance and reliability of your applications.

Characteristics:

• Processing Type: Shaping Metal
• Material: Carbon Steel
• Mold Type: Multistep Progressive Dies
• Manufacturing Process: Forming Process
• Industry: Metal Stamping Parts
• Tolerances: ±0.1mm
• Material Options: Aluminum, Brass, Stainless Steel, Copper Sheet
• Place of Origin: Xiamen, China
• Technologies Used: Stamping, Punching, Grinding
• R&D Services: Design and Drawing Assistance
• Dimensions: Customized to client specifications
• Delivery Lead Time: 30 Days After Payment Confirmation
• OEM Sample Availability: Approximately 10 Days
• Minimum Order Quantity (MOQ): Small Orders Accepted
• Packaging: Custom Packaging Options Available
• Trademark: OEM
• Production Capacity: 50,000 Units per Month

Surface Treatments for Stamped Metal Fasteners

1. Plating

A protective coating of materials like zinc, nickel, chrome, or tin is applied to improve the clip’s corrosion resistance, durability, and visual appeal.

2. Anodizing

This electrochemical process forms a durable oxide layer on aluminum clips, enhancing their resistance to wear and providing a visually appealing finish.

3. Powder Coating

A uniform, durable coating is applied to shield the clip from environmental stressors, offering an even, polished finish for added protection.

4. Polishing and Passivation

The clip surface is polished to a smooth, lustrous finish, followed by passivation to boost resistance to oxidation and corrosion, ensuring long-lasting performance.

Production Process for Stamped Metal Fasteners:

1. Material Selection

Select the optimal material—such as stainless steel, carbon steel, brass, or aluminum—based on the specific requirements of the fastener’s application.

2. Tooling and Die Preparation

Design and fabricate advanced multistep progressive dies to ensure precise shaping and consistent forming during the stamping process.

3. Cutting and Blanking

Use high-precision machinery to cut raw metal sheets into predetermined shapes and sizes, ensuring minimal waste and maximum accuracy.

4. Forming and Shaping

Perform critical operations such as bending, stamping, and forming to create the fastener’s structure, ensuring uniformity and adherence to design specifications.

5. Secondary Processing

Incorporate additional processes like punching, grinding, or tapping to refine features, improve functionality, and meet engineering standards.

6. Surface Treatment

Enhance the fastener’s durability and aesthetic appeal through various treatments, including plating, polishing, and anodizing, to improve corrosion resistance and finish quality.

7. Quality Assurance

Implement rigorous inspection and testing to ensure dimensional accuracy, strength, and compliance with industry standards, ensuring each part meets customer specifications.

8. Customization and Assembly

Accommodate customer-specific requests, such as tailored dimensions, shapes, and finishes, and perform final assembly where required for enhanced functionality.

9. Packaging and Shipping

Package the finished fasteners according to client specifications and prepare for shipment, ensuring timely delivery and product integrity throughout the shipping process.

Our Manufacturing Facility:

Our facility is equipped with a wide range of advanced machinery designed to uphold the highest production standards. We operate 25 punch presses, with capacities ranging from 25 to 300 tons, alongside precision wire EDM machines, grinding tools, welding equipment, polishing stations, and ultrasonic cleaning systems.

To further enhance the performance and aesthetic appeal of our metal stamping products, we offer a comprehensive selection of metal plating options, including electroplating, zinc plating, nickel plating, chrome plating, and anodizing. Our cutting-edge plating lines guarantee consistent, high-quality finishes that provide excellent corrosion resistance while meeting rigorous industry standards.

Through the integration of professional-grade automated production lines, advanced mechanical equipment, and stringent quality control protocols, we ensure the consistent delivery of precision metal stamping products that exceed customer expectations.