OEM Metal Bracket

Overview:

Our custom metal brackets, crafted from steel, aluminum, and stainless steel, are designed to meet even the most stringent application requirements. We offer a wide range of capabilities, including various design options, materials, and finishes, to ensure that our metal brackets meet the specific needs of multiple applications.

Features:

Processing: Stamping

Materials: Steel, Stainless Steel, Brass, Copper, Bronze, Aluminum, Titanium, Silicon Steel, Nickel Plate, etc.

Additional Processing: Machining, Laser Cutting, CNC Bending, Plastic Injection, Welding, Riveting, Die/Mould Development, etc.

Tolerance: 0.01mm

Surface Treatment: Brushing, Polishing, Electrophoresis, Anodizing, Powder Coating, Plating, Silk Screen, Laser Engraving, etc.

Quality System Certificate: ISO 9001

Lead Time: Depends on customer’s drawing and request

QC System: Full inspection before shipment for every processing

Packaging:

1) Standard Package

2) Pallet or Container

3) As per Customized Specifications

Payment Terms: T/T, L/C, PayPal

Advantages of Our Metal Bracket:

1. Precision Engineering

– Our metal stamping parts are crafted with high precision, ensuring exact dimensions and consistent quality for optimal performance.

2. High Durability

– Utilizing robust materials and advanced stamping techniques, our parts exhibit superior strength and durability, suitable for demanding applications.

3. Cost-Effective Production

– The efficiency of our stamping processes minimizes material waste and reduces production costs, offering economical solutions for large-scale manufacturing.

4. Rapid Production Turnaround

– Our state-of-the-art equipment and streamlined processes enable quick production cycles, meeting tight deadlines and high-volume demands.

5. Versatile Applications

– Our metal stamping parts are versatile and can be customized to fit a wide range of industries including automotive, aerospace, and industrial applications.

6. Consistent Quality

– Rigorous quality control measures ensure that every part meets stringent specifications and industry standards, delivering reliable and consistent products.

Production Process:

1. Material Selection: The process begins with selecting the appropriate metal material based on the bracket’s intended application. Common materials include steel, aluminum, stainless steel, or other alloys, chosen for their strength, corrosion resistance, and machinability.
2. Cutting and Shaping: The chosen metal sheets or bars are then cut to the required size using laser cutting, water jet cutting, or stamping. These techniques provide high precision and efficiency, ensuring minimal material waste. For more complex designs, CNC machining may be used to achieve intricate shapes.
3. Forming and Bending: Once cut, the metal is shaped into the bracket’s design through forming and bending processes. Press brakes and metal bending machines apply controlled force to bend the metal at specific angles, according to the design specifications. This step is critical for achieving the desired structural form and function.
4. Welding and Joining: For brackets that require multiple components, welding or mechanical fasteners are used to join parts together. Welding methods, such as MIG, TIG, or spot welding, are selected based on the material and application, ensuring strong, durable joints.
5. Surface Treatment: After forming and assembly, the bracket undergoes surface treatment processes such as deburring, polishing, and cleaning to remove sharp edges and imperfections. Depending on the application, additional treatments like powder coating, galvanizing, or anodizing are applied to enhance corrosion resistance and improve aesthetic appeal.
6. Quality Inspection: Each metal bracket is inspected to ensure it meets the necessary dimensional tolerances and structural requirements. Non-destructive testing methods, such as X-ray or ultrasonic testing, may be employed for high-performance applications where precision is critical.
7. Final Assembly and Packaging: Once the metal brackets pass quality inspection, they are prepared for final assembly or sent directly for packaging. Brackets intended for complex installations may include additional components or hardware.

Surface Treatments for Metal Stamping Parts:

1. Electroplating

– Description: A process that deposits a layer of metal onto the surface of the part using an electric current. Commonly used for improving corrosion resistance and enhancing appearance.

– Types: Nickel plating, chrome plating, zinc plating.

2. Powder Coating

– Description: A dry coating process where powdered paint is electrostatically applied and then cured under heat. It provides a durable, high-quality finish with excellent resistance to scratches, chipping, and fading.

3. Anodizing

– Description: An electrochemical process that converts the surface of aluminum into a durable, corrosion-resistant layer. Anodizing also enhances appearance and can be dyed in various colors.

4. Plating

– Description: The application of a thin layer of metal to the surface of the part to improve wear resistance, reduce friction, or provide an aesthetic finish.

– Types: Tin plating, copper plating.