Overview:
OEM Stainless Steel Metal Clips are durable, corrosion-resistant fasteners commonly used in industries like automotive and electronics. Made from high-quality stainless steel, these clips are produced through precision metal stamping or injection molding, ensuring tight tolerances and efficient production. Our OEM services offer customized solutions, including various sizes, shapes, and surface finishes to meet your specific requirements. Contact us today to discuss your custom clip needs and get a quote!
Characteristics:
Feature | Details |
Tooling/Molding | Continuous Mold, Single Mold, Wire Cutting, Simple Mold, etc. |
Materials | Spring Steel, Stainless Steel, Copper, Brass, Phosphor Bronze, etc. |
Thickness | 0.1 – 3.0 mm |
Surface Finish | Plating, Powder Coat, Degreasing, etc. |
MOQ | Accept small batch, such as 100 pcs, 1000 pcs, etc. |
Drawing Format | AutoCAD (IGS, STP, STL, and X-T), DWG, PDF, Pro/Engineer, SolidWorks, etc. |
Quality Control | 100% Inspection before shipment |
Certificates | ISO 9001:2015, IATF 16949:2016, PPAP, ROHS, BV, CCC, etc. |
Origin | Xiamen, China |
Size | Custom |
Production Process:
- Material Selection: The process begins with selecting high-quality stainless steel, known for its strength, corrosion resistance, and durability. The material is chosen based on the specific requirements of the clip, such as its intended application and environmental conditions.
- Cutting and Shaping: Stainless steel sheets or coils are fed into cutting machines to produce the required clip shape. This can involve processes such as stamping, laser cutting, or punching, depending on the clip design and complexity.
- Forming: After cutting, the clip is formed into its desired shape using various techniques like bending, coiling, or pressing. This is typically done using molds, dies, and mechanical presses. The goal is to achieve precise dimensions and a uniform shape.
- Heat Treatment (if necessary): Depending on the desired properties, some clips undergo heat treatment processes like annealing or hardening to increase strength or improve flexibility. This step is crucial to ensure that the clips can withstand mechanical stress without deformation.
- Surface Treatment: To enhance durability, prevent corrosion, and improve aesthetics, stainless steel clips are often subjected to surface treatments such as plating, powder coating, or passivation. These processes provide an additional protective layer, ensuring the clips perform well in harsh environments.
- Finishing: After the surface treatment, the clips are inspected and undergo finishing processes such as deburring, polishing, or cleaning. This helps to remove any sharp edges, improve the appearance, and ensure the clips are safe for handling and installation.
- Quality Control: Each clip is rigorously inspected for dimensional accuracy, strength, and surface quality. This may include automated testing, manual checks, and visual inspections to meet the required specifications. Clips that pass the quality control checks move on to packaging.
- Packaging: Finally, the stainless steel clips are packaged for shipping. They may be grouped in custom quantities or packaged with protective materials to prevent damage during transit.
Surface Treatments:
- Passivation: A chemical treatment that removes contaminants and improves corrosion resistance, creating a protective oxide layer.
- Electroplating: A thin metal coating (such as nickel or chrome) is applied to improve durability and resistance to wear and corrosion.
- Powder Coating: A durable, protective finish applied through electrostatic spraying, available in various colors, offering resistance to scratches and chemicals.
- Polishing: A mechanical process that smooths the surface for a shiny, mirror-like finish, enhancing aesthetics and moisture resistance.
Our Factory:
We maintain a diverse range of advanced facilities and equipment to guarantee the highest quality in production. Our production capabilities include 25 punch presses with capacities ranging from 25 tons to 300 tons, precision wire EDM machines, grinding machinery, welding and polishing tools, as well as ultrasonic cleaning systems.
Beyond our robust manufacturing capabilities, we provide an array of metal plating options to enhance the durability, aesthetics, and functionality of our metal stamping components. These include electroplating, zinc plating, nickel plating, chrome plating, and anodizing. Our cutting-edge plating facilities ensure consistent, high-quality finishes with superior corrosion resistance, all while meeting rigorous industry standards.
The integration of automated production lines, sophisticated mechanical equipment, stringent quality control protocols, and top-tier plating services ensures that we consistently deliver metal stamping products of the highest caliber.
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